wulianwang、zhinengzhizao、wurengongchang……jinnianlai,xiandaikejiyugongyeshengchandebuduanronghe,funengchuantongzhizaoyedazaoquanxindezengzhangyinqing,zaicibeijingxia,zhongduogongyeqiyefenfenjiasushuzihuazhuanxing,jijiyongbaogongye4.0shidai。
muqian,gongye4.0jiqixiangguandezhinengzhizao、gongyehuliandenggainianyizhujianchengweigefanggongshi,danyufadaguojiaxiangbi,zhongguodegongyeqiyezaishuzihua、zhinenghuadezhuanxingzhilushangzhengtirengchuyuluohouweizhi。chubufenxingyedelingxianqiyeyikaishiduigongye4.0dechubutansuo,dabufengongyeqiyerengchuyujiannandeshuzihuazhuanxingzhong。
阻碍工业企业转型的四大痛点
jiujingnaxieyinsuchengweilegongyeqiyezaigongye4.0fazhanzhilushangdelanluhu?tongguoyanjiu,beiengongsifaxianyixiajigezhuyaotongdian:
- 首先,大量传统行业(如钢铁、冶金)尚未实现生产设备数字化,数据基础设施薄弱,仍处于工业3.0转型过程中。部分企业虽然已实现生产设备数字化,但往往高度依赖供应商提供的“交钥匙”解决方案,欠缺自身对数据分析的意识和能力。在硬件尚且未成熟的情况下,人才、管理机制上的软件支持更是无从谈起。
- 其次,行业内部缺乏统一的数据和系统标准。也就是说,同一工厂的不同设备、同一企业的不同工厂之间的数据难以打通,导致数据收集困难。
- 再者,产业链上下游数据未能打通,形成数据孤岛。无法发挥上下游企业间的协同效应,数据应用也局限于内部运营优化。与之相似,产业链上下游的数字化发展程度不一,同样限制了工业4.0对于全产业链带来的提升。
- 最后,技术上仍有进一步提升的空间,如数据实时传输、存储、处理,网络安全等方面。
shuzihuazhizaobujinshijishushangdediedaishengji,gengshiqiyezhengtizhanlveshangdezhuanxing,lingxiandegongyeqiyeshenancidao。ranerzaishijianzhong,xuduoqiyeyirankuyuzhaobudaozhengquedebujufangfa,zaibushuxinjishushiquefazhanlvedaoxiang。yinci,yixiepojuqianlideshidianxiangmunanyijinyibukuozhang,yexianshaonengchenggongdiduizuzhichanshengdianfuxingyingxiang。
weilebangzhuguangdagongyeqiyegongkeshuzihuazhuanxingnandian,jiasugongye4.0fazhanbufa,beienjieheduonianlaizaigongyelingyujileidefengfujingyanheqiyebiangechenggonganli,weigongyeqiyeduojiaodutupoxiancunshuzihuazhuanxingtongdian,tigongyixilieqieshikexingdefangan。
案例一:某全球领先的汽车设备制造企业
beienzhenduiyijiaquanqiulingxiandeqichezhizaoqiyedediaoyanxianshi,yituoshishizuixianjindejiagonghezuzhuangjishu,tongguoyouxiaoyunyingshuzihuazhizaogongchang,gaiqiyenenggoutishengyue15%zhi20%xiaolv,ciwai,shengchanzhilianghelinghuoxingyedadatigao,shangshuchengguoyuangaoyuchuantongchixuyouhuafangfasuodailaidexiaolvtisheng,houzhepingjunjinyue2%~4%(ruxiatu)。
案例二:贝恩和博世工业咨询联合团队为某车企建立工业4.0标杆工厂
gongyeqiyezaizhidingshuzihuazhanlveshi,bujinyaokaolvqiantaiyingyong,haiyingdangfugaijianjieshengchanhezhichizhineng,baokuo:zhiliangguanli、renliziyuan、caiwuhexinxijishubumendeng,congerquebaoqiadangdezhengheshuiping。
yimoucheqijianligongye4.0biaogangongchangweili。shouxian,beienheboshigongyezixunlianhetuanduizaixiezhugaiqiyehuizong、gousibingpingguxiangguanshuzijishuhou,bangzhuqijingzhunshibieleshuzihuagaizaojihuihehoutaijiejuefangan。zaiquedingjiangxianjindegongye4.0jishurongrufadongjizhizaodeliangdaguanjianliucheng——jixiejiagonghezuzhuangzhihou,womenxiezhuqiyeguanlicengjuedingleyinrunaxiexianjinjishuyijitaotainaxieluohoujishu(liangzhetongyangzhongyao),bingluodishishilezhengquedejiejuefangan。
qici,duigaiqiyebiaogangongchangdeguanjianzhinengjinxinglequanmianfenxi。zheibufengongzuobaokuolianggejieduan,diyijieduanzhuyaozhenduishengchan、nengyuanguanliherenliziyuandeng,dierjieduanzezheyanyuzhiliangguanli、sheshiguanliheanquandengzhineng。
disan,zaixiangmujiaofuwujieduan,womenxiezhuqiyeguanlicengweimeigezhinengshedinglejutimubiao。zheixiemubiaohuiyouxianguanzhushuzihuayingyongchangjing,congerjiangzuixindegongye4.0jishuyingyongyushiji。
zaibeienheboshigongyezixunlianhetuanduidexiezhuxia,gaiqiyepingjiegongjiankongzhihuashengchan,jidadifengfulechanpinbianxing(sku),tigaolexinyidaichanpindechanlianghelinghuoxing;jiezhuquanxindeshexiangxitong、gaojishujufenxiyingyongheqitashuzinengli,tigaolecuowujiancesudu,jinerbaozhanglechanpinzhiliang。ciwai,tongguozaichejianneiyingyonggexinghuagongweiyijiweigongrenliangshendingzhiderenwu,zengqianglerentigongxiao。
congjiyushuzihuazuijiashijiandechubugainian,daoquedinggongchangdeshuzihuaxianzhuang、jishuxuanzeheshishi,beienheboshigongyezixunlianhetuanduizhuligaicheqidebiaogangongchangzaihulianhutongdewangluozhongshixiantouming、gaoxiaoshengchan。
beienjianyi:gongkeshuzihuazhuanxingnandian,goujiangongye4.0nengli
beienjianyi,qiyeyingdanganzhao“dingzhanlve”、“weizhanyi”、“jianhezuo”sangebuzhou,zhuyigongkeshangshutongdian,goujiangongye4.0fazhansuoxunengli。
- 定战略——明确目标
duiyuguangdaqiye,gongye4.0zhuanxingxuyaoyoumingquedezhengtizhanlvezhidao,erfeitongguolingxing、geliedechangshishixian。beienrenwei,qiyexushouxiandingyigongye4.0duiyuqiyedezhanlveyiyijixiwangshixiandemubiao,lirujiasuchanpinkaifa、tishenggongyinglianxiaolv、youhuachengbendeng。zaimubiaoqingxidingyideqiantixia,jizhongziyuanzaixiangguanhuanjiejiaqiangbuju,erfeigegehuanjiedouqianchangzhezhi。
- “微战役”——推动落地
zuoweichuangxinjiejuefangan,gongye4.0rengzaibuduanfazhanguochengzhong,gongyeqiyexiangyaotongguoyicitouzi、yibudaoweishixianzhuanxingwangwangnanyidachenggongshi,youxiaotuijin。
muqian,beienzaizhijieshengchan、feizhijieshengchan、yijizhichibumensangecengmianyigonggoujianle150geyingyongchangjing,yichangjingweidanyuan,weiqiyegoujianjutide“weizhanyi”jiejuefangan,bingmingquexiangyingdetouruyuchanchu。jiyumingquede“weizhanyi”changjing,qiyenenggougengyourenyouyudicaiquminjiedezhixingjizhi;jiyutouruchanchubihekexingxing(rushijian、jishunandu)xuanzeduibutongfanganjinxingpaixu,youxiantuidongzuijuhuibaode“weizhanyi”,zai“weizhanyi”zhongshibiehejiejuejishunandian,binghuoquhuibao,yanzhenghoubuduantuiguang。
- “建生态”——构建能力
gongye4.0dejiansheshejizhongduocengmian,yinci,goujianwanzhengdehezuoshengtai,youliyuqiyegengzhunquedibawofangxiang,gengyouxiaodiluodishishi,yigengxiaodechengben、gengyoudihuibaowanchenggongye4.0denenglijianshe。beienjianyi,chuantonggongyeqiyezaituidonggongye4.0zhuanxingshi,yingchongfenliyongshengtaixitonghezuohuoban,gongjiangongying,rujiashenyushangxiayouhuobanhezuo,tongbutuidonggongye4.0jianshe,zuidahuashixianchanyelianxietong。
“tashanzhishikeyigongyu”,suizhegeleixinjishucengchubuqiong、rixinyueyi,yongbaogongye4.0shidaidezhengquezishi,shijishangshishanyongbuduanzengzhangdehailiangshuju,chixuluodishuzihuachangjing,tongshibaochiminjie。ciwai,tongguo“dingzhanlve”、“weizhanyi”、“jianshengtai”,diyishijiangengxinbingqiediaozhengqiyezhanlve,beienyuanyiyuguangdagongyeqiyeyidao,tansuogongye4.0fazhanlujing,zhishengzhanxingongyeshidai。
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