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工业之美丨贝恩合伙人夷萍:与时俱进,磨砺以须——工业4.0驱动下的工业企业数字化转型

beienfuyugongyeqiyegexinyongbaogongye4.0shidaidejiejuefangan

夷萍,贝恩公司全球合伙人

wulianwang、zhinengzhizao、wurengongchang……jinnianlai,xiandaikejiyugongyeshengchandebuduanronghe,funengchuantongzhizaoyedazaoquanxindezengzhangyinqing,zaicibeijingxia,zhongduogongyeqiyefenfenjiasushuzihuazhuanxing,jijiyongbaogongye4.0shidai。

muqian,gongye4.0jiqixiangguandezhinengzhizao、gongyehuliandenggainianyizhujianchengweigefanggongshi,danyufadaguojiaxiangbi,zhongguodegongyeqiyezaishuzihua、zhinenghuadezhuanxingzhilushangzhengtirengchuyuluohouweizhi。chubufenxingyedelingxianqiyeyikaishiduigongye4.0dechubutansuo,dabufengongyeqiyerengchuyujiannandeshuzihuazhuanxingzhong。

阻碍工业企业转型的四大痛点

jiujingnaxieyinsuchengweilegongyeqiyezaigongye4.0fazhanzhilushangdelanluhu?tongguoyanjiu,beiengongsifaxianyixiajigezhuyaotongdian:

  • 首先,大量传统行业(如钢铁、冶金)尚未实现生产设备数字化,数据基础设施薄弱,仍处于工业3.0转型过程中。部分企业虽然已实现生产设备数字化,但往往高度依赖供应商提供的“交钥匙”解决方案,欠缺自身对数据分析的意识和能力。在硬件尚且未成熟的情况下,人才、管理机制上的软件支持更是无从谈起。
  • 其次,行业内部缺乏统一的数据和系统标准。也就是说,同一工厂的不同设备、同一企业的不同工厂之间的数据难以打通,导致数据收集困难。
  • 再者,产业链上下游数据未能打通,形成数据孤岛。无法发挥上下游企业间的协同效应,数据应用也局限于内部运营优化。与之相似,产业链上下游的数字化发展程度不一,同样限制了工业4.0对于全产业链带来的提升。
  • 最后,技术上仍有进一步提升的空间,如数据实时传输、存储、处理,网络安全等方面。

shuzihuazhizaobujinshijishushangdediedaishengji,gengshiqiyezhengtizhanlveshangdezhuanxing,lingxiandegongyeqiyeshenancidao。ranerzaishijianzhong,xuduoqiyeyirankuyuzhaobudaozhengquedebujufangfa,zaibushuxinjishushiquefazhanlvedaoxiang。yinci,yixiepojuqianlideshidianxiangmunanyijinyibukuozhang,yexianshaonengchenggongdiduizuzhichanshengdianfuxingyingxiang。

weilebangzhuguangdagongyeqiyegongkeshuzihuazhuanxingnandian,jiasugongye4.0fazhanbufa,beienjieheduonianlaizaigongyelingyujileidefengfujingyanheqiyebiangechenggonganli,weigongyeqiyeduojiaodutupoxiancunshuzihuazhuanxingtongdian,tigongyixilieqieshikexingdefangan。

案例一:某全球领先的汽车设备制造企业

beienzhenduiyijiaquanqiulingxiandeqichezhizaoqiyedediaoyanxianshi,yituoshishizuixianjindejiagonghezuzhuangjishu,tongguoyouxiaoyunyingshuzihuazhizaogongchang,gaiqiyenenggoutishengyue15%zhi20%xiaolv,ciwai,shengchanzhilianghelinghuoxingyedadatigao,shangshuchengguoyuangaoyuchuantongchixuyouhuafangfasuodailaidexiaolvtisheng,houzhepingjunjinyue2%~4%(ruxiatu)。

数字化制造助力某汽车制造企业整体生产效率提升15%至20%

案例二:贝恩和博世工业咨询联合团队为某车企建立工业4.0标杆工厂

gongyeqiyezaizhidingshuzihuazhanlveshi,bujinyaokaolvqiantaiyingyong,haiyingdangfugaijianjieshengchanhezhichizhineng,baokuo:zhiliangguanli、renliziyuan、caiwuhexinxijishubumendeng,congerquebaoqiadangdezhengheshuiping。

yimoucheqijianligongye4.0biaogangongchangweili。shouxian,beienheboshigongyezixunlianhetuanduizaixiezhugaiqiyehuizong、gousibingpingguxiangguanshuzijishuhou,bangzhuqijingzhunshibieleshuzihuagaizaojihuihehoutaijiejuefangan。zaiquedingjiangxianjindegongye4.0jishurongrufadongjizhizaodeliangdaguanjianliucheng——jixiejiagonghezuzhuangzhihou,womenxiezhuqiyeguanlicengjuedingleyinrunaxiexianjinjishuyijitaotainaxieluohoujishu(liangzhetongyangzhongyao),bingluodishishilezhengquedejiejuefangan。

qici,duigaiqiyebiaogangongchangdeguanjianzhinengjinxinglequanmianfenxi。zheibufengongzuobaokuolianggejieduan,diyijieduanzhuyaozhenduishengchan、nengyuanguanliherenliziyuandeng,dierjieduanzezheyanyuzhiliangguanli、sheshiguanliheanquandengzhineng。

disan,zaixiangmujiaofuwujieduan,womenxiezhuqiyeguanlicengweimeigezhinengshedinglejutimubiao。zheixiemubiaohuiyouxianguanzhushuzihuayingyongchangjing,congerjiangzuixindegongye4.0jishuyingyongyushiji。

zaibeienheboshigongyezixunlianhetuanduidexiezhuxia,gaiqiyepingjiegongjiankongzhihuashengchan,jidadifengfulechanpinbianxing(sku),tigaolexinyidaichanpindechanlianghelinghuoxing;jiezhuquanxindeshexiangxitong、gaojishujufenxiyingyongheqitashuzinengli,tigaolecuowujiancesudu,jinerbaozhanglechanpinzhiliang。ciwai,tongguozaichejianneiyingyonggexinghuagongweiyijiweigongrenliangshendingzhiderenwu,zengqianglerentigongxiao。

congjiyushuzihuazuijiashijiandechubugainian,daoquedinggongchangdeshuzihuaxianzhuang、jishuxuanzeheshishi,beienheboshigongyezixunlianhetuanduizhuligaicheqidebiaogangongchangzaihulianhutongdewangluozhongshixiantouming、gaoxiaoshengchan。

beienjianyi:gongkeshuzihuazhuanxingnandian,goujiangongye4.0nengli

beienjianyi,qiyeyingdanganzhao“dingzhanlve”、“weizhanyi”、“jianhezuo”sangebuzhou,zhuyigongkeshangshutongdian,goujiangongye4.0fazhansuoxunengli。

  • 定战略——明确目标

duiyuguangdaqiye,gongye4.0zhuanxingxuyaoyoumingquedezhengtizhanlvezhidao,erfeitongguolingxing、geliedechangshishixian。beienrenwei,qiyexushouxiandingyigongye4.0duiyuqiyedezhanlveyiyijixiwangshixiandemubiao,lirujiasuchanpinkaifa、tishenggongyinglianxiaolv、youhuachengbendeng。zaimubiaoqingxidingyideqiantixia,jizhongziyuanzaixiangguanhuanjiejiaqiangbuju,erfeigegehuanjiedouqianchangzhezhi。

  • “微战役”——推动落地

zuoweichuangxinjiejuefangan,gongye4.0rengzaibuduanfazhanguochengzhong,gongyeqiyexiangyaotongguoyicitouzi、yibudaoweishixianzhuanxingwangwangnanyidachenggongshi,youxiaotuijin。

muqian,beienzaizhijieshengchan、feizhijieshengchan、yijizhichibumensangecengmianyigonggoujianle150geyingyongchangjing,yichangjingweidanyuan,weiqiyegoujianjutide“weizhanyi”jiejuefangan,bingmingquexiangyingdetouruyuchanchu。jiyumingquede“weizhanyi”changjing,qiyenenggougengyourenyouyudicaiquminjiedezhixingjizhi;jiyutouruchanchubihekexingxing(rushijian、jishunandu)xuanzeduibutongfanganjinxingpaixu,youxiantuidongzuijuhuibaode“weizhanyi”,zai“weizhanyi”zhongshibiehejiejuejishunandian,binghuoquhuibao,yanzhenghoubuduantuiguang。

  • “建生态”——构建能力

gongye4.0dejiansheshejizhongduocengmian,yinci,goujianwanzhengdehezuoshengtai,youliyuqiyegengzhunquedibawofangxiang,gengyouxiaodiluodishishi,yigengxiaodechengben、gengyoudihuibaowanchenggongye4.0denenglijianshe。beienjianyi,chuantonggongyeqiyezaituidonggongye4.0zhuanxingshi,yingchongfenliyongshengtaixitonghezuohuoban,gongjiangongying,rujiashenyushangxiayouhuobanhezuo,tongbutuidonggongye4.0jianshe,zuidahuashixianchanyelianxietong。

 “tashanzhishikeyigongyu”,suizhegeleixinjishucengchubuqiong、rixinyueyi,yongbaogongye4.0shidaidezhengquezishi,shijishangshishanyongbuduanzengzhangdehailiangshuju,chixuluodishuzihuachangjing,tongshibaochiminjie。ciwai,tongguo“dingzhanlve”、“weizhanyi”、“jianshengtai”,diyishijiangengxinbingqiediaozhengqiyezhanlve,beienyuanyiyuguangdagongyeqiyeyidao,tansuogongye4.0fazhanlujing,zhishengzhanxingongyeshidai。

未经正式授权严禁转载本文,侵权必究。

贝恩

  • 贝恩预计人工智能市场规模到2027年有望接近1万亿美元
  • 龚正会见来沪参加上海市市长国际企业家咨询会议的企业家代表

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工业之美丨贝恩合伙人夷萍:与时俱进,磨砺以须——工业4.0驱动下的工业企业数字化转型

beienfuyugongyeqiyegexinyongbaogongye4.0shidaidejiejuefangan

夷萍,贝恩公司全球合伙人

wulianwang、zhinengzhizao、wurengongchang……jinnianlai,xiandaikejiyugongyeshengchandebuduanronghe,funengchuantongzhizaoyedazaoquanxindezengzhangyinqing,zaicibeijingxia,zhongduogongyeqiyefenfenjiasushuzihuazhuanxing,jijiyongbaogongye4.0shidai。

muqian,gongye4.0jiqixiangguandezhinengzhizao、gongyehuliandenggainianyizhujianchengweigefanggongshi,danyufadaguojiaxiangbi,zhongguodegongyeqiyezaishuzihua、zhinenghuadezhuanxingzhilushangzhengtirengchuyuluohouweizhi。chubufenxingyedelingxianqiyeyikaishiduigongye4.0dechubutansuo,dabufengongyeqiyerengchuyujiannandeshuzihuazhuanxingzhong。

阻碍工业企业转型的四大痛点

jiujingnaxieyinsuchengweilegongyeqiyezaigongye4.0fazhanzhilushangdelanluhu?tongguoyanjiu,beiengongsifaxianyixiajigezhuyaotongdian:

  • 首先,大量传统行业(如钢铁、冶金)尚未实现生产设备数字化,数据基础设施薄弱,仍处于工业3.0转型过程中。部分企业虽然已实现生产设备数字化,但往往高度依赖供应商提供的“交钥匙”解决方案,欠缺自身对数据分析的意识和能力。在硬件尚且未成熟的情况下,人才、管理机制上的软件支持更是无从谈起。
  • 其次,行业内部缺乏统一的数据和系统标准。也就是说,同一工厂的不同设备、同一企业的不同工厂之间的数据难以打通,导致数据收集困难。
  • 再者,产业链上下游数据未能打通,形成数据孤岛。无法发挥上下游企业间的协同效应,数据应用也局限于内部运营优化。与之相似,产业链上下游的数字化发展程度不一,同样限制了工业4.0对于全产业链带来的提升。
  • 最后,技术上仍有进一步提升的空间,如数据实时传输、存储、处理,网络安全等方面。

shuzihuazhizaobujinshijishushangdediedaishengji,gengshiqiyezhengtizhanlveshangdezhuanxing,lingxiandegongyeqiyeshenancidao。ranerzaishijianzhong,xuduoqiyeyirankuyuzhaobudaozhengquedebujufangfa,zaibushuxinjishushiquefazhanlvedaoxiang。yinci,yixiepojuqianlideshidianxiangmunanyijinyibukuozhang,yexianshaonengchenggongdiduizuzhichanshengdianfuxingyingxiang。

weilebangzhuguangdagongyeqiyegongkeshuzihuazhuanxingnandian,jiasugongye4.0fazhanbufa,beienjieheduonianlaizaigongyelingyujileidefengfujingyanheqiyebiangechenggonganli,weigongyeqiyeduojiaodutupoxiancunshuzihuazhuanxingtongdian,tigongyixilieqieshikexingdefangan。

案例一:某全球领先的汽车设备制造企业

beienzhenduiyijiaquanqiulingxiandeqichezhizaoqiyedediaoyanxianshi,yituoshishizuixianjindejiagonghezuzhuangjishu,tongguoyouxiaoyunyingshuzihuazhizaogongchang,gaiqiyenenggoutishengyue15%zhi20%xiaolv,ciwai,shengchanzhilianghelinghuoxingyedadatigao,shangshuchengguoyuangaoyuchuantongchixuyouhuafangfasuodailaidexiaolvtisheng,houzhepingjunjinyue2%~4%(ruxiatu)。

数字化制造助力某汽车制造企业整体生产效率提升15%至20%

案例二:贝恩和博世工业咨询联合团队为某车企建立工业4.0标杆工厂

gongyeqiyezaizhidingshuzihuazhanlveshi,bujinyaokaolvqiantaiyingyong,haiyingdangfugaijianjieshengchanhezhichizhineng,baokuo:zhiliangguanli、renliziyuan、caiwuhexinxijishubumendeng,congerquebaoqiadangdezhengheshuiping。

yimoucheqijianligongye4.0biaogangongchangweili。shouxian,beienheboshigongyezixunlianhetuanduizaixiezhugaiqiyehuizong、gousibingpingguxiangguanshuzijishuhou,bangzhuqijingzhunshibieleshuzihuagaizaojihuihehoutaijiejuefangan。zaiquedingjiangxianjindegongye4.0jishurongrufadongjizhizaodeliangdaguanjianliucheng——jixiejiagonghezuzhuangzhihou,womenxiezhuqiyeguanlicengjuedingleyinrunaxiexianjinjishuyijitaotainaxieluohoujishu(liangzhetongyangzhongyao),bingluodishishilezhengquedejiejuefangan。

qici,duigaiqiyebiaogangongchangdeguanjianzhinengjinxinglequanmianfenxi。zheibufengongzuobaokuolianggejieduan,diyijieduanzhuyaozhenduishengchan、nengyuanguanliherenliziyuandeng,dierjieduanzezheyanyuzhiliangguanli、sheshiguanliheanquandengzhineng。

disan,zaixiangmujiaofuwujieduan,womenxiezhuqiyeguanlicengweimeigezhinengshedinglejutimubiao。zheixiemubiaohuiyouxianguanzhushuzihuayingyongchangjing,congerjiangzuixindegongye4.0jishuyingyongyushiji。

zaibeienheboshigongyezixunlianhetuanduidexiezhuxia,gaiqiyepingjiegongjiankongzhihuashengchan,jidadifengfulechanpinbianxing(sku),tigaolexinyidaichanpindechanlianghelinghuoxing;jiezhuquanxindeshexiangxitong、gaojishujufenxiyingyongheqitashuzinengli,tigaolecuowujiancesudu,jinerbaozhanglechanpinzhiliang。ciwai,tongguozaichejianneiyingyonggexinghuagongweiyijiweigongrenliangshendingzhiderenwu,zengqianglerentigongxiao。

congjiyushuzihuazuijiashijiandechubugainian,daoquedinggongchangdeshuzihuaxianzhuang、jishuxuanzeheshishi,beienheboshigongyezixunlianhetuanduizhuligaicheqidebiaogangongchangzaihulianhutongdewangluozhongshixiantouming、gaoxiaoshengchan。

beienjianyi:gongkeshuzihuazhuanxingnandian,goujiangongye4.0nengli

beienjianyi,qiyeyingdanganzhao“dingzhanlve”、“weizhanyi”、“jianhezuo”sangebuzhou,zhuyigongkeshangshutongdian,goujiangongye4.0fazhansuoxunengli。

  • 定战略——明确目标

duiyuguangdaqiye,gongye4.0zhuanxingxuyaoyoumingquedezhengtizhanlvezhidao,erfeitongguolingxing、geliedechangshishixian。beienrenwei,qiyexushouxiandingyigongye4.0duiyuqiyedezhanlveyiyijixiwangshixiandemubiao,lirujiasuchanpinkaifa、tishenggongyinglianxiaolv、youhuachengbendeng。zaimubiaoqingxidingyideqiantixia,jizhongziyuanzaixiangguanhuanjiejiaqiangbuju,erfeigegehuanjiedouqianchangzhezhi。

  • “微战役”——推动落地

zuoweichuangxinjiejuefangan,gongye4.0rengzaibuduanfazhanguochengzhong,gongyeqiyexiangyaotongguoyicitouzi、yibudaoweishixianzhuanxingwangwangnanyidachenggongshi,youxiaotuijin。

muqian,beienzaizhijieshengchan、feizhijieshengchan、yijizhichibumensangecengmianyigonggoujianle150geyingyongchangjing,yichangjingweidanyuan,weiqiyegoujianjutide“weizhanyi”jiejuefangan,bingmingquexiangyingdetouruyuchanchu。jiyumingquede“weizhanyi”changjing,qiyenenggougengyourenyouyudicaiquminjiedezhixingjizhi;jiyutouruchanchubihekexingxing(rushijian、jishunandu)xuanzeduibutongfanganjinxingpaixu,youxiantuidongzuijuhuibaode“weizhanyi”,zai“weizhanyi”zhongshibiehejiejuejishunandian,binghuoquhuibao,yanzhenghoubuduantuiguang。

  • “建生态”——构建能力

gongye4.0dejiansheshejizhongduocengmian,yinci,goujianwanzhengdehezuoshengtai,youliyuqiyegengzhunquedibawofangxiang,gengyouxiaodiluodishishi,yigengxiaodechengben、gengyoudihuibaowanchenggongye4.0denenglijianshe。beienjianyi,chuantonggongyeqiyezaituidonggongye4.0zhuanxingshi,yingchongfenliyongshengtaixitonghezuohuoban,gongjiangongying,rujiashenyushangxiayouhuobanhezuo,tongbutuidonggongye4.0jianshe,zuidahuashixianchanyelianxietong。

 “tashanzhishikeyigongyu”,suizhegeleixinjishucengchubuqiong、rixinyueyi,yongbaogongye4.0shidaidezhengquezishi,shijishangshishanyongbuduanzengzhangdehailiangshuju,chixuluodishuzihuachangjing,tongshibaochiminjie。ciwai,tongguo“dingzhanlve”、“weizhanyi”、“jianshengtai”,diyishijiangengxinbingqiediaozhengqiyezhanlve,beienyuanyiyuguangdagongyeqiyeyidao,tansuogongye4.0fazhanlujing,zhishengzhanxingongyeshidai。

未经正式授权严禁转载本文,侵权必究。